Dual 2.5” to 4” Weldable 6061 Aluminum Merge Collector

Dual 2.5” to 4” Weldable 6061 Aluminum Merge Collector

Built for custom turbo, intake, charge-pipe, and intercooler fabrication, this RRP merge collector combines two 2.5-inch tube paths into a single 4-inch outlet through a smooth, one-piece transition. Its metal additively manufactured 6061 aluminum body replaces a multi-piece fabricated transition, helping create cleaner, more repeatable assemblies with fewer seams.

Butt-Weld Tube Ends

The straight tube ends are designed for conventional butt welding to same-size aluminum tubing. Each end matches the nominal outside diameter of the corresponding tube size, creating a flush outside profile for fit-up and welding. The merge has a 1/8-inch (0.125-inch) wall; the mating tube wall thickness may be selected by the fabricator for the application.

Key Specifications

• Configuration: Dual 2.5-inch inlets to single 4-inch outlet
• Material: 6061 aluminum
• Wall thickness: 1/8 inch (0.125 inch)
• Tube-end outside diameter: Matches the nominal OD of corresponding 2.5-inch and 4-inch tubing
• Manufacturing process: Metal additive manufacturing
• Connection: Flush-OD butt-weld tube ends
• Production status: Made to order

Designed for Fabricators

This universal component provides an engineered foundation for custom induction and charge-air systems. The additively manufactured geometry creates smooth internal transitions that would be difficult and time-consuming to reproduce from multiple cut sections.

Ideal Applications

• Custom turbocharger systems
• Cold-air and forced-induction intake systems
• Intercooler and charge piping
• Motorsports and street-performance fabrication

What’s Included

One Dual 2.5” to 4” RRP aluminum merge collector.

Fitment & Fabrication

This is a universal custom-fabrication component, not a vehicle-specific bolt-on part. Verify tube dimensions, mating-wall selection, alignment, and fitment for your application before ordering or modifying the component. Proper joint preparation and professional aluminum welding are recommended.

Manufacturing Origin

Designed and engineered by Rapid Race Products in Oklahoma. Metal additively manufactured in China by a qualified production partner.

Production Time

This component is made to order and typically ships in approximately 2–3 weeks. Carrier transit time begins after shipment.

Return Eligibility

Made-to-order components are final sale except in cases of damage, defect, or an RRP fulfillment error.